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High-Precision Automatic Spin Coating Line for Uniform Pulp Molded Product Interior Coating
Détails sur le produit:
| Lieu d'origine: | CHINE |
| Nom de marque: | Osmanuv |
| Certification: | CE |
| Numéro de modèle: | OSM-XT-1024T |
| Documents: | PULP MOLDING AUTOMATIC SPIN...NE.pdf |
Conditions de paiement et expédition:
| Quantité de commande min: | 1 set |
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| Prix: | negotiable |
| Détails d'emballage: | Boîte en bois |
| Délai de livraison: | 45 jours |
| Conditions de paiement: | T / t |
| Capacité d'approvisionnement: | Négociation |
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Détail Infomation |
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| Modèle: | OSM-XT-2400T | Nom de machine: | Machines à revêtement par rotation |
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| Méthode de séchage: | Séchage d'air chaud | Fiabilité de revêtement: | Haute fiabilité |
| Méthode de chauffage: | Électrique | Vitesse de revêtement: | Réglable |
| Matériel: | Pulpe | Servante: | L'ingénieur est avaliable pour travailler à l'étranger |
| Mettre en évidence: | automatic spin coating line for pulp molding,high-precision pulp molded coating machine,uniform interior coating machine for pulp products |
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Description de produit
High-Precision Automatic Spin Coating Line for Uniform Pulp Molded Product Interior Coating
Product Description
Our advanced spin coating production line is specifically engineered for applying uniform interior coatings to pulp molded products, such as food containers, tableware, and industrial packaging. The system ensures precise, consistent, and efficient application of water-based coatings, enhancing product functionality (e.g., water/oil resistance) and aesthetics. Fully customizable for various production needs, this line integrates automation, precision control, and eco-friendly processes to meet high-volume manufacturing demands.
Composition of Production Line
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Automated Loading System: Robotic arm or conveyor belt for continuous feeding.
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Pre-Heating Unit: Optimizes product temperature for improved coating adhesion.
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Spin Coating Station: Precision servo-controlled rotation and spray system for even coating distribution.
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Curing Oven: IR or UV drying for rapid hardening.
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Cooling Zone: Stabilizes product temperature before handling.
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Unloading and Stacking Unit: Automated robotic removal and stacking.
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PLC Control Panel: Centralized control with HMI touchscreen for seamless operation.
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Exhaust and Purification System: Maintains air quality and safety.
Technical Parameters
| Parameter | Specification | Notes |
|---|---|---|
| Production Speed | 20-40 cycles/minute | Customizable based on product size and coating requirements. |
| Coating Accuracy | ±0.5 mg/cm² | Ensures minimal material waste and consistent coverage. |
| Power Supply | 380V/50Hz/3Phase | Customizable voltage and frequency options available. |
| Total Power | ~50 kW | Varies based on oven and motor configuration. |
| Air Pressure | 0.6-0.8 MPa | Required for pneumatic components and spray system. |
| Coating Type | Water-based coatings | Compatible with FDA-compliant food-grade materials. |
| Control System | Siemens/Mitsubishi PLC + HMI | Supports programmable recipes for different products. |
| Line Layout | Modular design | Fully customizable to fit factory space and production needs. |
Application
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Food packaging: Bowls, plates, cups, and clamshells.
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Industrial packaging: Electronic trays and cushioning products.
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Agricultural products: Seedling pots and egg trays.
Customization
Our spin coating line is highly customizable to meet specific production requirements:
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Line Layout and Size: Adapted to factory space and workflow.
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Coating Stations: Configurable for single or multi-layer coating.
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Drying Method: IR, UV, or hot air ovens based on coating chemistry.
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Automation Level: From semi-automatic to fully automated solutions.
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Material Handling: Customized loading/unloading systems for unique product shapes.
Feature
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Precision Coating: Uniform film thickness without pooling or waste.
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Energy Efficiency: Reduced power and coating material consumption.
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Quick Changeover: Programmable recipes for different products.
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Durable Construction: Stainless steel and corrosion-resistant materials.
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User-Friendly Interface: Intuitive controls for easy operation and maintenance.
Support and Services
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Installation and Commissioning: Overseas engineer support available.
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Training: Comprehensive on-site training for operators and technicians.
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Remote Assistance: 24/7 online troubleshooting and support.
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Warranty: One-year warranty on major components.
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Technical Consultation: Lifelong support for operational optimization.
Packing and Shipping
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Export-Standard Packaging: Disassembled modules secured in weatherproof wooden cases.
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Detailed Documentation: Packing list, manuals, and electrical diagrams provided.
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Shipping Options: FOB/CIF terms supported from Chinese ports.
FAQ
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Can the line handle different product sizes?
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Yes, the line is fully customizable with adjustable fixtures and programmable settings for quick changeover.
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What coating materials are compatible?
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The system is optimized for water-based coatings. Customization is available for specific coating vendor requirements.
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What is the lead time for a customized line?
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Standard lines ship in 60-90 days. Customized solutions may require additional time, as detailed in the quotation.
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Do you provide spare parts?
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Yes, we offer initial spare parts recommendations and lifelong supply support.
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